Multi-GMR sensors controlled by additive dipolar coupling

Vertical packaging of multiple Giant Magnetoresistance (multi-GMR) stacks is a very interesting noise reduction strategy for local magnetic sensor measurements, which has not been reported experimentally so far. Here, we have fabricated multi-GMR sensors (up to 12 repetitions) keeping good GMR ratio, linearity and low roughness. From magnetotransport measurements, two different resistance responses have been observed with a crossover around 5 GMR repetitions: step-like (N<5) and linear (N>5) behavior, respectively. With the help of micromagnetic simulations, we have analyzed in detail the two main magnetic mechanisms: the Neel coupling distribution induced by the roughness propagation and the additive dipolar coupling between the N free layers. Furthermore we have correlated the dipolar coupling mechanism, controlled by the number of GMRs (N) and lateral dimensions (width), to the sensor performance (sensitivity, noise and detectivity) in good agreement with analytical theory. The noise roughly decreases in multi-GMRs as 1/\sqrt{N} in both regimes (low frequency 1/f and thermal noise). The sensitivity is even stronger reduced, scaling as 1/N, in the strong dipolar regime (narrow devices) while converges to a constant value in the weak dipolar regime (wide devices). Very interestingly, they are more robust against undesirable RTN noise than single GMRs at high voltages and the linearity can be extended towards much larger magnetic field range without dealing with the size and the reduction of GMR ratio. Finally, we have identified the optimal conditions for which multi-GMRs exhibit lower magnetic field detectivity than single GMRs: wide devices operating in the thermal regime where much higher voltage can be applied without generating remarkable magnetic noise.