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arxiv 2507.23333 v1 pith:IXEHH5Y6 submitted 2025-07-31 cond-mat.mtrl-sci

Combinatorial Development of Amorphous/nanocrystalline Biphase Soft Magnetic Alloys with Silicon-steel like Saturated Magnetic Induction

classification cond-mat.mtrl-sci
keywords magneticalloysmethodhighsoftamorphouscombinatorialhigh-throughput
verification ladder T0 review T1 audit T2 compute T3 formal T4 reserved
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Maximization saturation magnetic induction (Bs) of soft magnetic alloys is essential for the high power-density electromagnetic devices. However, identifying the alloy compositions with high Bs often replies on the lab-intensive melt casting method and a high-throughput characterization on magnetic properties remains challenging. Here, we develop a new combinatorial method for fast screening alloys with optimal soft magnetic properties based on the high-throughput MOKE screening method. Based on the combinatorial method, we found that the alloys with a combination of high Bs and low coercivity (Hc) tend to have a feature of amorphous-nanocrystalline biphase microstructure. We also identified an amorphous/nanocrystalline alloy film with the composition the Fe68.09Co17.02B10.9Si4, exhibiting an ultra-high Bs up to 2.02 T that surpasses all amorphous/nanocrystalline alloys reported so far and is comparable to that of silicon steels, together with a high resistivity of 882 {\mu}{\Omega} {\dot} cm, about 17 times of silicon steels. Our high-throughput magnetic screening method provides a paradigm for understanding the relationship between microstructure and magnetic properties and the development of the next-generation soft magnetic materials.

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