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arxiv: 2605.28812 · v1 · pith:MYIBBH5Knew · submitted 2026-05-27 · 💻 cs.RO · cs.AI· cs.LG

Beyond Binary: Sim-to-Real Dexterous Manipulation with Physics-Grounded Contact Representation

Pith reviewed 2026-06-29 11:27 UTC · model grok-4.3

classification 💻 cs.RO cs.AIcs.LG
keywords sim-to-real transferdexterous manipulationtactile sensingcenter of pressurereinforcement learningcontact-rich tasksmulti-fingered hand
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The pith

Center-of-Pressure representation enables zero-shot sim-to-real transfer for contact-rich manipulation tasks.

A machine-rendered reading of the paper's core claim, the machinery that carries it, and where it could break.

This paper introduces a Center-of-Pressure representation for tactile data that is grounded in physics and supports direct transfer of learned policies from simulation to a real multi-fingered robot hand. The approach includes a calibration method using differentiable dynamics to determine sensor orientations without needing real force ground truth. It is tested on peg-in-hole insertion and ball balancing, where CoP-conditioned policies succeed without real-world training data and surpass both binary contact maps and raw sensor readings. The work shows that such policies can encode physical properties like object mass through the control task itself.

Core claim

The central discovery is that conditioning reinforcement learning policies on Center-of-Pressure signals from tactile sensors allows zero-shot sim-to-real transfer on challenging contact-rich tasks. This representation preserves dense contact information in a form that bridges the simulation-reality gap better than coarser alternatives. A supporting calibration technique estimates taxel orientations via differentiable dynamics without requiring force measurements. Policies using this input outperform binary-contact and raw-taxel baselines on peg-in-hole and ball balancing with a multi-fingered hand, and appear to learn representations of object mass as a side effect of successful control.

What carries the argument

Center-of-Pressure (CoP), the weighted average position of contact forces across sensor taxels, computed from the pressure distribution.

If this is right

  • Policies achieve zero-shot transfer to real hardware on two contact-rich tasks without fine-tuning.
  • CoP outperforms both binary-contact and raw-taxel representations in transfer success rate.
  • Policies encode task-relevant physical properties such as object mass as an emergent byproduct of control.
  • The differentiable calibration enables taxel orientation estimation without force ground truth.

Where Pith is reading between the lines

These are editorial extensions of the paper, not claims the author makes directly.

  • The calibration approach may allow new tactile hardware to be used in simulation without extensive real force testing.
  • Similar physics-grounded features could be explored for other sensory modalities in sim-to-real settings.
  • Emergent encoding of mass suggests the representation may support adaptation to varying object properties during deployment.

Load-bearing premise

The Center-of-Pressure values computed in simulation accurately match the physical behavior of real tactile sensors after the differentiable-dynamics calibration, without requiring ground-truth force measurements for validation.

What would settle it

Direct measurement of CoP values on the real sensor versus the simulated model for the same contact events would show large mismatch if the representation fails to transfer.

Figures

Figures reproduced from arXiv: 2605.28812 by Jiahe Pan, Jitendra Malik, Stelian Coros, Toru Lin.

Figure 1
Figure 1. Figure 1: (a) CoP representation. (b) The proposed stress distribution model for XELA uSkin sensors [ [PITH_FULL_IMAGE:figures/full_fig_p003_1.png] view at source ↗
Figure 2
Figure 2. Figure 2: Our proposed differentiable dynamics-based [PITH_FULL_IMAGE:figures/full_fig_p004_2.png] view at source ↗
Figure 4
Figure 4. Figure 4: Top: The cop insertion policy succeeds under OOD initial￾ization. Bottom: The binary policy fails under external contacts (left) and OOD initialization (right). The peg object is outlined in red. task requires the hand to maintain grasp of the peg and fully insert it into the hole object which is fixed to the table. At each reset, we fully randomize the yaw orientation of the peg, and also introduce small … view at source ↗
Figure 5
Figure 5. Figure 5: Examples of emergent movement patterns of the [PITH_FULL_IMAGE:figures/full_fig_p007_5.png] view at source ↗
Figure 6
Figure 6. Figure 6: Predicted and actual ball state (xy-plane position & velocity) in a sim￾ulated rollout. Robustness Against Masked Sensor. We repeated the experiment while randomly masking 40% of the raw hardware taxel forces at each time step. As shown in [PITH_FULL_IMAGE:figures/full_fig_p007_6.png] view at source ↗
Figure 7
Figure 7. Figure 7: Visualization of the emergence of latent embedding clusters across trajectories in temporal evolution, [PITH_FULL_IMAGE:figures/full_fig_p008_7.png] view at source ↗
Figure 8
Figure 8. Figure 8: Two example visualizations of the computed CoP contact representations (green cross & pink arrow) [PITH_FULL_IMAGE:figures/full_fig_p013_8.png] view at source ↗
Figure 9
Figure 9. Figure 9: Visualizations of the computed taxel force vectors (black arrows) from contacts on the [PITH_FULL_IMAGE:figures/full_fig_p014_9.png] view at source ↗
Figure 10
Figure 10. Figure 10: Actuator dynamics are aligned across simulation and the real world by executing a sequence of [PITH_FULL_IMAGE:figures/full_fig_p014_10.png] view at source ↗
Figure 11
Figure 11. Figure 11: Comparison of policy network architectures, including (a) direct MLP architecture consisting of [PITH_FULL_IMAGE:figures/full_fig_p015_11.png] view at source ↗
Figure 12
Figure 12. Figure 12: Comparing the training performance of our recurrent policy network against MLP networks with [PITH_FULL_IMAGE:figures/full_fig_p015_12.png] view at source ↗
Figure 13
Figure 13. Figure 13: Comparison of training performance across various contact representations for policy observation. [PITH_FULL_IMAGE:figures/full_fig_p018_13.png] view at source ↗
Figure 14
Figure 14. Figure 14: details the dimensions of the insertion peg assets across the six different shapes – circle, diamond, ellipse, hexagon, square, and triangle. For the corresponding hole assets, the sizes of the hole are increased by 10% in the x and y axes, resulting in 10% error tolerance for insertion. This was motivated by the observation that in simulation, using zero or lower tolerance induces “jamming” behaviors bet… view at source ↗
read the original abstract

A primary bottleneck in contact-rich manipulation is the difficulty of collecting real-world data. Sim-to-real reinforcement learning offers a scalable alternative, but the simulation-reality gap prevents information-dense modalities like touch from being effectively used. Existing sim-to-real methods often mitigate this gap by simplifying tactile data into coarse low-dimensional features -- sacrificing the richness required for complex manipulation. In this work, we introduce Center-of-Pressure (CoP), an effective tactile representation grounded in physical principles that preserves dense contact information while maintaining robustness for sim-to-real transfer. To support this representation, we propose a sensor calibration scheme based on differentiable dynamics, enabling the estimation of taxel orientations without requiring ground-truth force measurements. We evaluate CoP on two blind, challenging contact-rich manipulation tasks: peg-in-hole insertion and ball balancing. Across both tasks, policies conditioned on CoP achieve zero-shot sim-to-real transfer on a multi-fingered hand, and outperform both coarse binary-contact and raw-taxel baselines. Analysis of learned policy states further suggests that CoP-conditioned policies encode task-relevant physical properties, such as object mass, as an emergent byproduct of control.

Editorial analysis

A structured set of objections, weighed in public.

Desk editor's note, referee report, simulated authors' rebuttal, and a circularity audit. Tearing a paper down is the easy half of reading it; the pith above is the substance, this is the friction.

Referee Report

2 major / 0 minor

Summary. The manuscript introduces Center-of-Pressure (CoP) as a physics-grounded tactile representation that preserves dense contact information for sim-to-real reinforcement learning in dexterous manipulation. It proposes a differentiable-dynamics calibration scheme to estimate taxel orientations without ground-truth force measurements. The method is evaluated on two blind contact-rich tasks (peg-in-hole insertion and ball balancing) using a multi-fingered hand, claiming zero-shot sim-to-real transfer and outperformance over coarse binary-contact and raw-taxel baselines. Policy analysis is said to show emergent encoding of task-relevant properties such as object mass.

Significance. If the central claims hold after validation, the work would provide a practical, physics-derived alternative to simplified tactile features that still supports information-rich contact-rich policies in simulation. The calibration approach's avoidance of force-torque ground truth would be a useful engineering contribution for scaling tactile RL.

major comments (2)
  1. [Abstract] Abstract: The sensor calibration scheme is presented as enabling CoP computation via differentiable dynamics without ground-truth force measurements, yet no quantitative validation (force-torque sensor comparisons, controlled indentation tests, or error metrics on contact location/pressure) is reported to confirm fidelity to real taxels. This directly underpins the zero-shot transfer claim; residual mismatch would falsify the headline result.
  2. [Abstract] Abstract: Outperformance on the two tasks is asserted without any quantitative results, error bars, baseline implementation details, or ablation studies on the calibration step. This prevents assessment of whether the reported gains are statistically meaningful or sensitive to the calibration procedure.

Simulated Author's Rebuttal

2 responses · 0 unresolved

We thank the referee for the constructive feedback on the calibration validation and the need for quantitative results. We address each major comment below and will revise the manuscript to incorporate additional details and metrics.

read point-by-point responses
  1. Referee: [Abstract] Abstract: The sensor calibration scheme is presented as enabling CoP computation via differentiable dynamics without ground-truth force measurements, yet no quantitative validation (force-torque sensor comparisons, controlled indentation tests, or error metrics on contact location/pressure) is reported to confirm fidelity to real taxels. This directly underpins the zero-shot transfer claim; residual mismatch would falsify the headline result.

    Authors: We agree that explicit quantitative validation of the calibration would strengthen the zero-shot transfer claims. The current manuscript relies on end-task performance as indirect evidence of calibration fidelity, but we will add direct comparisons against force-torque sensor readings and controlled indentation error metrics in the revised version. revision: yes

  2. Referee: [Abstract] Abstract: Outperformance on the two tasks is asserted without any quantitative results, error bars, baseline implementation details, or ablation studies on the calibration step. This prevents assessment of whether the reported gains are statistically meaningful or sensitive to the calibration procedure.

    Authors: We will include quantitative success rates with error bars, full baseline implementation details, and an ablation study isolating the calibration step in the revised manuscript to enable statistical evaluation of the performance gains. revision: yes

Circularity Check

0 steps flagged

No circularity detected in derivation chain

full rationale

The abstract and provided text present CoP as a physics-grounded tactile representation derived from physical principles, supported by a differentiable-dynamics calibration scheme for taxel orientations. Performance claims rest on empirical zero-shot sim-to-real evaluation across peg-in-hole and ball-balancing tasks, with explicit comparisons to binary-contact and raw-taxel baselines. No equations, self-citations, or derivations are exhibited that reduce any claimed result to its inputs by construction, nor is any fitted parameter renamed as a prediction. The central results are externally falsifiable via task success rates and remain independent of internal self-referential definitions.

Axiom & Free-Parameter Ledger

0 free parameters · 0 axioms · 0 invented entities

The central claim rests on the physical validity of the CoP abstraction and the accuracy of the differentiable calibration procedure; no free parameters, additional axioms, or invented entities are explicitly introduced in the abstract.

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